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Customized High Precision Oem Sand Blast MIM Part


MIM (Metal Injection Molding) combines the technologies of thermoplastic injection molding and powder metallurgy to produce complex-shaped, high density, high performance metal parts.

 

1. Best applied to small parts (typically less than 100 grams)

2. Offers lower cost solution

3. Improved mechanical properties

 

MIM mainly materials

 

Material System

Material composition

Typical applications

Low alloy steel

Fe-2Ni, Fe-8Ni

Automobile, Machinery, ect

Stainless steel

316L, 17-4PH, 420, 440C

Medical equipment, Clocks, ect

Carbide

WC-Co

Various tools, Watches, ect

Ceramic

Al 2O3, ZrO2, SiO2

IT electronics, Daily necessities

Heavy Alloys

W-Ni-Fe, W-Ni-Cu, W-Cu

Arms industry, communications

Titanium

Ti, Ti-6Al-4V

Medical and military structural parts

Magnetic Materials

Fe, NdFeB, SmCo5, Fe-Si

Magnetic properties of various components

Tool steel

CrMo4, M2

Tools

 

 

 How MIM Works

The MIM process combines the design flexibility of plastic injection molding with the strength and integrity of wronght metals to offer cost effective solutions for highly complex part geometries.

The MIM process is typically explained as four unique processing steps (compounding, molding, debinding and sintering) to produce a final part that may or may not need final finishing operations



metal parts mim process


  Comparison between MIM and Traditional Machining

  Comparison between MIM and Traditional Machining  Comparison between MIM and Traditional Machining

Comparison between MIM and Other Processes

Parameter

MIM

CONVENTIONAL PM

MACHINING

INVESTMENT CASTING

Density

98%

88%

100%

98%

Tensile Strength

High

Low

High

High

Elongation

High

Low

High

High

Hardness

High

Low

High

High

Min. Wall Thickness

0.5 mm

1 mm

0.5 mm

2 mm

Complexity

High

Low

High

Medium

Surface Finish

High

Medium

High

Medium

Production Volumes

High

High

Low

Medium

Range of Materials

High

High

High

Medium-High

Cost

Medium

Low

High

Medium

 

 


 



Precision and Complex Metal Parts Machining FAQs

Precision Metal Parts Machining FAQs

  • Q
    What are the differetiates between Harber with other supplier?
    A

    Profeession and reliability; Our advantages are multiple available technologies, strong quality assurance, and good at project & supply chain management.

  • Q
    How to deal with the quality problem?
    A

    a. With our partners we perform APQP at an early stage in each project.
    b. Our factory must fully understand the quality concerns from customers and implement product & process quality requirements.
    c. Our quality professionals who perform patrol inspection in our factories.We perform final inspection before the goods are packed.
    d. We have 3rd party inspectors who perform final audit checks on the packed goods prior to dispatch from China.

  • Q
    Do you like to serve the client only with small orders?
    A

    We enjoy to grow up together with all our clients whatever big or small. You will become bigger and bigger to be with us.

  • Q
    Why Powder Metal Metallurgy?
    A

    The powder metal metallurgy process provides a host of advantages over competing metalworking technologies. These all add up to part-to-part uniformity for improved product quality, shape and material flexibility, application versatility, and cost effectiveness.

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