What is MIM?
The full name of MIM is metal injection Molding. It is a molding method, which injects the metal powder and plasticizing mixture of binder into the model.
Firstly, it mixes the selected powder with the adhesive. The mixture is then granulated and injected into the desired model. The mixture has the characteristics of polymer, i.e. viscosity and fluidity. This contributes to the uniformity of modeling, mold filling and powder packaging. After molding, remove the adhesive. Then, the degreased germ is sintered. Some sintered products may undergo densification, heat treatment and mechanical processing. Sintered products not only have the complex shape and high precision of plastic injection molding products, but also have the physical, chemical and mechanical properties of forgings.
This technology is applicable to batch production to manufacture small, accurate and complex 3D shape metal parts that also require special performance.
1. Best applied to small parts (typically less than 100 grams)
2. Offers lower cost solution
3. Improved mechanical properties
MIM mainly materials
Material System | Material composition | Typical applications |
Low alloy steel | Fe-2Ni, Fe-8Ni | Automobile, Machinery, ect |
Stainless steel | 316L, 17-4PH, 420, 440C | Medical equipment, Clocks, ect |
Carbide | WC-Co | Various tools, Watches, ect |
Ceramic | Al 2O3, ZrO2, SiO2 | IT electronics, Daily necessities |
Heavy Alloys | W-Ni-Fe, W-Ni-Cu, W-Cu | Arms industry, communications |
Titanium | Ti, Ti-6Al-4V | Medical and military structural parts |
Magnetic Materials | Fe, NdFeB, SmCo5, Fe-Si | Magnetic properties of various components |
Tool steel | CrMo4, M2 | Tools |
How MIM Works
The MIM process combines the design flexibility of plastic injection molding with the strength and integrity of wronght metals to offer cost effective solutions for highly complex part geometries.
The MIM process is typically explained as four unique processing steps (compounding, molding, debinding and sintering) to produce a final part that may or may not need final finishing operations
Comparison between MIM and Traditional Machining
Comparison between MIM and Other Processes
Parameter | MIM | CONVENTIONAL PM | MACHINING | INVESTMENT CASTING |
Density | 98% | 88% | 100% | 98% |
Tensile Strength | High | Low | High | High |
Elongation | High | Low | High | High |
Hardness | High | Low | High | High |
Min. Wall Thickness | 0.5 mm | 1 mm | 0.5 mm | 2 mm |
Complexity | High | Low | High | Medium |
Surface Finish | High | Medium | High | Medium |
Production Volumes | High | High | Low | Medium |
Range of Materials | High | High | High | Medium-High |
Cost | Medium | Low | High | Medium
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Profeession and reliability; Our advantages are multiple available technologies, strong quality assurance, and good at project & supply chain management.
a. With our partners we perform APQP at an early stage in each project. b. Our factory must fully understand the quality concerns from customers and implement product & process quality requirements. c. Our quality professionals who perform patrol inspection in our factories.We perform final inspection before the goods are packed. d. We have 3rd party inspectors who perform final audit checks on the packed goods prior to dispatch from China.
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The powder metal metallurgy process provides a host of advantages over competing metalworking technologies. These all add up to part-to-part uniformity for improved product quality, shape and material flexibility, application versatility, and cost effectiveness.
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